Reduce Embedded Emissions & CBAM Costs

Find the emissions driving your product footprint, identify realistic reduction measures and understand which investments can improve operating performance and your CBAM position.

CBAM Advisory helps manufacturers, exporters and importers move from emissions measurement to practical action. We combine CBAM methodology, emissions accounting, technology assessment and commercial analysis so clients can decide what is worth changing before they invest.

Stacked steel reinforcing bars in a yard, with a factory building behind

Three Ways We Can Create Value

Measure More Accurately

Assess actual versus default emissions, data quality, monitoring and verification readiness.

Reduce Embedded Emissions

Identify process, energy, fuel, precursor and material opportunities that can reduce embedded emissions.

Improve the Cost Position

Quantify operating savings, CBAM impact, carbon-price adjustments where applicable and the investment case.

Why Better Emissions Data Can Matter

The comparison below distinguishes between the applicable default or current basis, verified actual emissions, and the emissions position after a credible reduction measure.

1. Default / Current Basis

The current regulatory or reporting basis.

2. Verified Actual Emissions

Installation-specific emissions supported by the required evidence and verification.

3. Reduced Verified Emissions

The emissions position after a technically credible reduction measure has been implemented and evidenced.

Default Values vs Verified Actual Emissions: An Illustrative CBAM Cost Comparison

This example shows how the choice between applicable default values and verified installation-specific emissions data can materially change indicative CBAM exposure when actual emissions are lower. It is an illustrative case, not a general rule.

CBAM cost per tonne of urea: default values compared with verified actual data Number line from 0 to 50 euros per tonne of urea. Actual data for an efficient plant: €7.61 per tonne. Actual data for an average plant: €16.67 per tonne. Default values: €43.18 per tonne. Default values cost €35.57 per tonne more than the efficient plant and €26.51 per tonne more than the average plant. The scenario table below gives the same figures. Illustrative Egyptian urea case • 2026 • CBAM certificate price (Q3 2026): €82.32/tCO₂ CBAM cost (€ per tonne of urea) Actual data(efficient plant)Actual data(avg. plant)Default values 05101520253035404550 €7.61/t€16.67/t€43.18/t €35.57/t more with default values+€26.51/t vs average plant CBAM cost per tonne of urea: default values compared with verified actual data Number line from 0 to 50 euros per tonne of urea. Actual data for an efficient plant: €7.61 per tonne. Actual data for an average plant: €16.67 per tonne. Default values: €43.18 per tonne. Default values cost €35.57 per tonne more than the efficient plant and €26.51 per tonne more than the average plant. The scenario table below gives the same figures. Illustrative Egyptian urea case • 2026 •CBAM certificate price (Q3 2026): €82.32/tCO₂ CBAM cost (€ per tonne of urea) Actual data (efficient plant)Actual data (avg. plant)Default values 05101520253035404550 €7.61/t€16.67/t€43.18/t €35.57/tmore with default values+€26.51/tvs average plant

Basis of illustration: Egyptian urea, 2026; Q3 2026 CBAM certificate price: EUR 82.32/tCO2. The default and illustrative actual-emissions scenarios are used solely to demonstrate potential differences in indicative CBAM exposure.

ScenarioIndicative CBAM costDifference vs default
Actual data - efficient plantEUR 7.61/tEUR 35.57/t lower
Actual data - average plantEUR 16.67/tEUR 26.51/t lower
Default valuesEUR 43.18/tReference case

What this illustrates: The opportunity is not simply to replace a default value with an actual value. We first determine the applicable methodology and assess whether verified actual emissions provide a different position. We then identify the main emissions drivers and evaluate whether practical technical improvements could reduce verified emissions further.

Illustrative only: actual CBAM liability depends on the applicable methodology, system boundaries, product and origin, precursors, free-allocation adjustment where applicable, eligible carbon-price deductions or relief, and the applicable EU certificate price or UK CBAM rate.

What Could This Mean Annually?

Using the same illustrative Egyptian urea case, the table below compares the total indicative annual CBAM cost under the default-value basis, verified actual emissions for an average plant, and verified actual emissions for an efficient plant.

Annual import volumeDefault values (EUR 43.18/t)Actual data - average plant (EUR 16.67/t)Actual data - efficient plant (EUR 7.61/t)
10,000 t/yearEUR 431,800/yearEUR 166,700/year (EUR 265,100 lower)EUR 76,100/year (EUR 355,700 lower)
50,000 t/yearEUR 2,159,000/yearEUR 833,500/year (EUR 1,325,500 lower)EUR 380,500/year (EUR 1,778,500 lower)
100,000 t/yearEUR 4,318,000/yearEUR 1,667,000/year (EUR 2,651,000 lower)EUR 761,000/year (EUR 3,557,000 lower)

Illustrative arithmetic only. These figures apply the example rates of EUR 43.18/t, EUR 16.67/t and EUR 7.61/t to the stated annual import volumes. The figures in brackets show the arithmetic difference versus the default-value scenario. They are not guaranteed savings and do not replace a product-, installation- and reporting-period-specific CBAM calculation.

Estimate the Annual Impact

Enter the relevant annual import volume (tonnes) to see the indicative annual difference for this illustration. The result should be read together with the assumptions and disclaimer shown above.

See what this could mean for your product

Start With the Relevant Market

European Union

  • Selected goods in cement, iron and steel, aluminium, fertilisers, electricity and hydrogen are within EU CBAM scope.
  • Actual verified emissions or Commission default values may be used subject to the applicable methodology.
  • The CBAM emissions boundary is sector-specific, so not every reduction in the total product footprint produces the same CBAM effect.

United Kingdom

  • UK CBAM starts on 1 January 2027 for specified aluminium, cement, fertiliser, hydrogen, iron and steel goods.
  • Actual verified emissions data or applicable UK default emissions values may be used.
  • UK CBAM initially applies to direct embodied emissions, including relevant precursor emissions. Indirect emissions are delayed until at least 2029.
  • Electricity is not part of the initial UK CBAM sectoral scope.

We assess total emissions reduction separately from current CBAM-cost impact. A measure can be environmentally and commercially valuable even where its current CBAM effect is limited.

Choose Your Sector

Close-up of the ends of stacked steel reinforcing bars

Iron & Steel

Typical Emissions Hotspots
Ironmaking, EAF, fuels, electricity, scrap and precursors
Potential Reduction Routes
EAF optimisation, higher-quality scrap, hydrogen-based routes, energy efficiency, heat recovery, lower-carbon inputs, CCUS where appropriate
Stacks of aluminium bars on wooden supports in a factory hall

Aluminium

Typical Emissions Hotspots
Electrolysis, PFCs, anodes, electricity, alumina refining, melting and recycled content
Potential Reduction Routes
Pot optimisation, PFC reduction, furnace efficiency, MVR/heat recovery, low-carbon power, scrap sorting, recycled content, emerging inert-anode pathways
A pallet of cement bags stacked in a yard

Cement

Typical Emissions Hotspots
Calcination, clinker, kiln fuels, electricity and process heat
Potential Reduction Routes
Lower clinker factor, alternative fuels, kiln efficiency, waste-heat recovery, alternative binders and CCUS
A tractor pulling a tank that spreads fertiliser over a harvested field

Fertilisers

Typical Emissions Hotspots
Hydrogen/ammonia, nitric acid, N2O, fuel and process heat
Potential Reduction Routes
Lower-carbon hydrogen, N2O abatement, process optimisation, heat integration, renewable electricity and CCS where appropriate
Large white spherical storage tanks on blue steel supports at an industrial gas site

Hydrogen

Typical Emissions Hotspots
Production route, electricity, feedstock efficiency and methane
Potential Reduction Routes
Renewable electrolysis, efficiency improvements, methane management and CCS for suitable fossil-based routes
Electricity transmission towers and power lines across open countryside

Electricity - EU only

Typical Emissions Hotspots
Generation fuel and generation efficiency
Potential Reduction Routes
Renewable generation, fuel switching, storage and operational optimisation

What We Assess for Each Sector

For each sector, we assess:

  • Where the emissions are coming from
  • Which reduction routes could be relevant
  • Whether the measure affects total emissions, current CBAM liability, or both
  • The maturity / implementation profile of the technology

Example – Aluminium

Aluminium smelter hall with a long line of furnaces and molten metal being poured
Emissions HotspotPotential SolutionEmissions ImpactCurrent CBAM Relevance
Electrolysis / potroomPot optimisation, anode-effect control and PFC reductionHigh potential where the issue is materialDirect emissions - potentially strong relevance
Melting / castingFurnace optimisation, regenerative burners, electromagnetic stirring and heat recoveryEnergy, fuel and yield improvementRelevant where direct fuel emissions fall within the product boundary
Alumina refiningMVR, heat recovery, electrification and lower-carbon process heatCan materially reduce refinery energy demandDepends on precursor treatment and product route
ElectricityRenewable power, PPAs and electrical-efficiency measuresPotentially high total-footprint reductionCurrent CBAM effect depends on the applicable indirect-emissions boundary
Materials / circularityHigher recycled content, better scrap sorting and lower-carbon precursorsCan materially change product emissionsDepends on product route, precursor rules and methodology
Strategic technologyInert-anode pathwayPotentially very high direct-emissions reductionStrategic / emerging; project-specific assessment required

How CBAM Advisory Assesses an Opportunity

  1. Emissions Baseline
  2. CBAM Boundary
  3. Hotspots
  4. Reduction Options
  5. Investment Case
  6. Provider Selection
  7. Implementation
  8. Updated Emissions / Verification Readiness

01 - Establish the Emissions Baseline

We review the production route, energy use, fuels, raw materials, precursors and available emissions data.

You receive: A documented baseline and initial data-gap assessment.

02 - Determine the CBAM Emissions Boundary

We identify which emissions currently feed the relevant EU or UK CBAM calculation and which emissions remain important to the wider product footprint.

You receive: A clear CBAM-boundary assessment so the client knows which reductions currently affect CBAM cost.

03 - Identify the Emissions Hotspots

We identify the processes, energy sources, materials and precursors that materially drive emissions.

You receive: A hotspot analysis showing where intervention is most likely to matter.

04 - Assess Reduction Options

We screen realistic technical options against:

  • Emissions-reduction potential
  • Current CBAM relevance
  • Technical compatibility
  • Technology maturity
  • CAPEX and OPEX
  • Energy, fuel and material savings
  • Production / yield impact where relevant
  • Implementation complexity, downtime and timeframe

You receive: A shortlist of technically credible reduction opportunities.

05 - Build the Investment Case

For the shortlisted options, we compare the complete commercial case rather than CBAM savings alone.

  • Indicative tCO2e reduction
  • Annual energy, fuel or material savings
  • Yield / productivity benefit where relevant
  • Current CBAM cost impact where applicable
  • CAPEX and OPEX change
  • Simple payback
  • NPV / IRR where appropriate
  • Carbon-price and production-volume sensitivity
  1. Investment
  2. Emissions Reduction
  3. Operating Benefit
  4. CBAM Impact
  5. Annual Financial Impact
  6. Payback / Investment Case

You receive: A technical and financial comparison suitable for management decision-making.

06 - From Assessment to Implementation

Where a reduction opportunity requires specialist equipment, renewable energy or engineering, we identify suitable providers and support the client through technical and commercial evaluation.

Where appropriate, more than one provider can be compared. Recommendations are based on technical fit, emissions impact, economics, delivery capability and the client's circumstances.

Where we have a commercial relationship with a technology provider, we disclose it to the client.

You receive: A provider shortlist and structured basis for technical / commercial comparison.

07 - Track the Improvement

The engineering or technology provider remains responsible for design, equipment, commissioning, warranties and technical performance commitments.

CBAM Advisory focuses on the emissions and CBAM workstream.

  • Define which operating data must be captured
  • Update the embedded-emissions calculation
  • Review monitoring arrangements
  • Organise supporting evidence
  • Prepare for independent verification where required

You receive: Updated emissions workpapers and an emissions-performance monitoring plan.

What You Receive

CBAM Decarbonisation & Investment Assessment

  • Current emissions baseline
  • CBAM emissions-boundary assessment
  • Emissions-hotspot analysis
  • Actual-versus-default assessment where relevant
  • Reduction opportunities by sector / process
  • Technology-maturity assessment
  • Indicative tCO2e reduction
  • Current CBAM relevance of each measure
  • Technology-provider shortlist
  • CAPEX / OPEX comparison
  • Annual operating-cost impact
  • Indicative annual CBAM impact where applicable
  • Payback assessment
  • NPV / IRR where appropriate
  • Carbon-price and production-volume sensitivity
  • Prioritised implementation roadmap
  • Emissions-performance and monitoring plan
  • Updated emissions / verification-readiness support after implementation

Prioritised Roadmap

PriorityTypical CharacterDecision Question
Quick WinsOperational or low-capex changesWhat can improve performance quickly with limited investment?
Efficiency InvestmentsTargeted process or equipment upgradesWhich upgrades have a credible technical and financial case?
Strategic DecarbonisationMajor energy, technology or production-route changesWhich long-term investments materially change the emissions profile?

Compare Reduction Opportunities

OpportunityInvestmentEmissions ImpactCBAM ImpactTiming
Process optimisationLowMediumPotentially high where direct emissions are affectedShort
Targeted equipment upgradeMediumMedium to highProject / regime dependentMedium
Low-carbon electricityMedium to highPotentially high total-footprint impactDepends on current CBAM boundaryMedium
Major process-route changeHighPotentially very highPotentially high where CBAM-relevant emissions are reducedLong

Independent Technology Assessment

We do not recommend equipment before understanding the production route, operating data, emissions hotspot, CBAM boundary and business case.

CBAM Advisory remains focused on the client's emissions and commercial objectives. Technology providers are selected according to technical suitability, project requirements and client circumstances.

Need to Understand What Is Worth Reducing?

Tell us what you produce, where the installation is located, which market you supply and what emissions information you currently have. We will identify the areas worth assessing and the information needed to build a practical reduction and investment plan.